David Yuan
18659217588
Item NO.:
TMAX-W11SPayment:
L/C,T/T,Western Union, PaypalProduct Origin:
ChinaShipping Port:
XiamenLead Time：
5 daysCertificate:
CE ROHS CertificateAutomatic 3-Roller Hydraulic Plate Rolling Bending Press Equipment
Introduction
The plate rolling process of a plate rolling machine is a continuous three-point bending process of the plate. According to the different rolling temperatures, it can be divided into cold rolling, hot rolling and warm rolling. It is mainly a mechanical equipment that bends metal plates of a certain thickness into cylindrical, arc-shaped, rectangular and other curvatures or variable curvatures. It is one of the essential mechanical equipment in the metallurgy, building materials, petroleum, chemical, water conservancy and power, bridge, military industry, coal, mining, shipbuilding, boiler, aviation, power transmission and transformation equipment manufacturing industries.
This machine belongs to the hydraulic three-roll plate bending machine, which is used to complete the pre-bending, rolling and straightening of the plate ends of various container carbon steel and low alloy steel plates without turning at room temperature after one feeding.
The upper roller can move vertically or horizontally.
Pre-bending is achieved by the horizontal movement of the upper roller, causing it to be in an asymmetrical position relative to the lower roller.
The rounding process is carried out by the motor and the reducer driving the two lower rollers.
Since the elevation of the lower roller remains unchanged, it is convenient for feeding and operation.
Provide a detailed electrical schematic diagram. Electrical wiring must be strictly carried out in accordance with the drawing. The numbers at both ends of each connection are clear and complete. The terminal blocks of the wires are marked with the same wire number as the connection number, and corresponding marks are made on the electrical wiring diagram and schematic diagram.
All the electrical components used in the equipment are high-quality products from well-known enterprises. Electrical protection devices (such as current relays, air switches, etc.) are strictly tested before installation to ensure reliable operation.
The equipment operates smoothly, with flexible control, no jamming, oil leakage or abnormal noise. The tipping frame adopts hydraulic tipping, which is relatively fast.
The vertical displacement of the upper roller is driven by hydraulic power, while the horizontal movement is driven by mechanical power.
The equipment has high reliability and a low failure rate.
Technical parameter
|
No |
Item |
Unit |
Parameters |
|
1 |
Maximum thickness of the rolled plate |
mm |
T16*B3000*φ900(0s≤245MPa) |
|
2 |
Maximum pre-bent plate thickness |
mm |
T12*B3000*φ900(0s≤245MPa) |
|
3 |
Maximum width of the rolled plate |
mm |
3000 |
|
4 |
The working length of the roller |
mm |
3050 |
|
5 |
The remaining straight side length |
mm |
≤4 times the thickness of the board |
|
6 |
Apply pressure to he upper roller |
T |
200 |
|
7 |
Rolling plate speed |
m/min |
4.5 |
|
8 |
Upper roller diameter |
mm |
φ330 |
|
9 |
Diameter of the lower roller |
mm |
Ф180 |
|
10 |
The center distance between the two lower rollers |
mm |
300 |
|
11 |
The pressure application speed of the upper roller |
mm/min |
120 |
|
12 |
Number of idlers |
pcs |
4 |
|
13 |
Number of idler sets |
pcs |
1 |
|
14 |
Main motor power |
KW |
15 |
|
15 |
Power of hydraulic motor |
KW |
5.5 |
|
16 |
Power of mobile motor |
KW |
1.5 |
|
The equipment's capacity for rolling cone cylinders is 60% of its full-load capacity The rounding capacity is 70% of the full-load capacity Oil cooling is an optional accessory |
|||
Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com
Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com
Wechat:17720812054 Whatsapp:+86 17720812054 Email:David@batterymaking.com
Wechat:17720812054 Whatsapp:+86 17720812054 Email:David@batterymaking.com
Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com
High-Power 20kHz Ultrasonic Welding Machine for Pouch Battery Packs The ultrasonic welding system consists of an ultrasonic generator, transducer, welding mold (horn), pneumatic components, machine frame, and other parts. Working Principle: The transducer converts the high-power ultrasonic frequency oscillating signal generated by the ultrasonic generator into mechanical energy of the corresponding frequency. This energy is applied to the interface of the metal sheets to be welded. At this interface, heat is instantly generated, causing the particles in the metal lattice to activate. As a result, the molecules at the joining interface permeate into each other and form a solid weld. I. Customer Welding Process Requirements & Corresponding Applicable Product Specifications Item Name Substrate 20KHz（3000W） 1.1 Negative Electrode 1.1.1 Substrate (electrode sheet) material Copper foil 1.1.2 Substrate (electrode sheet) thickness 6-12um 1.1.3 Tab (ear) material Nickel strip 1.1.4 Tab (ear) thickness 0.01-0.1mm 1.2 Positive Electrode 1.2.1 Substrate (electrode sheet) material Aluminum foil 1.2.2 Substrate (ear) thickness 9-16um 1.2.3 Tab (ear) material Aluminum 1.2.4 Tab (ear) thickness 0.01-0.1mm 1.3 Other material 1.3.1 Fe plate thickness no more than 1mm Cell 2.1 Cell structure Winding or stacking 2.2 Number of layers 10–60 layers (subject to actual welding) (4mm × 10mm weld mark) Welding Process 3.1 Welding method Direct welding 3.2 Weld mark area (subject to actual welding by the customer) Welding Horn and Anvil 4.1 Horn material Imported high-speed steel 4.2 Horn tooth pattern shape Upper welding head: serrated pattern (can be modified based on actual welding process) 4.3 Horn length (subject to customer requirements) 4.4 Usable welding surface of horn 2–4 usable surfaces 4.5 Horn service life Negative electrode > 300,000 times, Positive electrode > 400,000 times 4.6 Anvil material High-speed steel 4.7 Anvil tooth pattern shape Mesh pattern (can be modified based on actual welding process) 4.8 Usable positions of anvil 1 piece 4.9 Anvil service life Approx.: Negative electrode > 300,000 times, Positive electrode > 400,000 times 4.10 Stroke of the horn 30mm Transducer 5.1 Transducer frequency 20KHz±0.15KHz 5.2 Transducer power 3600W (peak) Ultrasonic Generator 6.1 Ultrasonic power ≤3600W (peak) 6.2 Frequency tracking range 20KHz±1KHz 6.3 Frequency tracking method Automatic real-time frequency tracking 6.4 Welding functions Supports time and energy control modes 6.5 Pressure adjustment range 0MPa–1MPa, adjustable 6.6 Time adjustment range 0–60s, adjustable 6.7 Welding time ≤0.5S 6.8 Amplitude adjustment range 10%~100% 6.9 Quality control functions Equipped with frequency, power, energy, and amplitude upper/lower limit alarm and shutdown functions. 6.10 Input voltage 220V ±10% AC (50/60Hz, single phase) 6.11 Welding Data Storage The machine is equipped with memory to record and store welding data history. 6.12 Adjustable Welding Energy Welding energy can be adjusted according to process requirements. 6.13 Welding Power Display The machine can display the power of each welding operation. Quality 7.1 Welding quality Inter-layer fusion, firm welding, no missed or false welds, no cracks in the weld area or surrounding regions 7.2 Yield rate ≥99.5% (with consistent incoming materials) 7.3 Equipment Designed Service Life 10 years 7.4 Standard Accessories Included One set of tools included. 7.5 Warranty 1-year warranty for the main unit, including welding head; consumables excluded. II. Product Information A. Utilizes advanced constant current and constant voltage circuit technology; ultrasonic amplitude is continuously adjustable. B. Equipped with intelligent ICS chassis control system with secondary ultrasonic function; system performs self-diagnosis at startup, segmented intelligent amplitude output, and real-time automatic tracking. C. The welding head’s mechanical structure adopts German-style X-axis guide rail design for extremely high precision. D. Protection System: 1) Voltage protection system (supply voltage range: 220V–250V); output power and working frequency remain unaffected during automatic voltage stabilization. 2) Overload protection system 3) Overcurrent protection 4) Automatic compensation for unstable supply frequency 5) Feedback system for welding overload protection III. General equipment configuration and standards 1) Noise Level:Measured at 1 meter from the equipment’s outer wall. Noise level during normal operation: <75dB. 2) Operating Environment: 3) Ambient Temperature: 20±5°C 4) Relative Humidity: 60% RH 5) Site must be free from corrosive gases/liquids and explosive gases. 6) Factory load-bearing capacity: ≤800kg/m2. IV. Equipment Dimensions 1) Generator Dimensions (L × W × H): 550m...
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