Prismatic Battery Semi-automatic Pack Assembly Production Line for Home Energy Storage Battery Pack

Product Introduction

This customized production line is mainly used to complete the assembly, testing, and welding functions of the square shell energy storage lithium battery pack module, This semi-automatic line package includes manual feeding, cell scanning, automatic sorting, automatic flipping, automatic gluing, manual stacking, automatic extrusion, manual bundling, manual barcode scanning, binding, automatic polarity detection, automatic pole cleaning, manual placement of busbars, automatic laser welding, manual welding point detection, total pressure internal resistance testing of semi-finished products, manual offline, and automatic up and down reflux of empty trays.

General equipment configuration and standards:

1. The equipment is equipped with PLC and HMI communication interfaces, which can view the machine status and parameter settings

2. The appearance color of the equipment shall be based on the color palette provided by the customer (if the customer does not request it, the existing color palette shall prevail).

3. Measure at a distance of 100mm from the outer wall of the machine, and the equipment noise should be less than 80dB

4. The equipment shall comply with all safety standards and requirements required by the relevant national equipment safety standards and the buyer's safety regulations

Main Component brands List

SN	Standard part category	Description of function and brand restrictions	Origion
1	Machine rack	Aluminum profile + sheet metal surface paint treatment	China
2	Processed parts	The surface of the aluminum parts is sandblasted and oxidized, and the iron parts are electroplated	China
3	man-machine	verenton
4	PLC	Panasonic/Principal	Japan/China
5	Dispaly	Lenovo
6	Industrial Computer	Advantech
10	Power supply	Omron/Mingwei
11	Sensor	Panasonic, Omron, AirTAC	Japan and Taiwan
12	Electric control accessories	Chint
13	Contactor	Chint
14	Button
15	Ordinary motor	Taijing
16	stepper motor	Yingshida
17	servo motor	Principal/Panasonic
18	I/O board	Lei Sai
19	cylinder, solenoid valve	AirTAC	Taiwan
20	bearing or linear bearing	NSK、FAG	Japan
21	guide rail	HIWIN、TBI	Taiwan
22	Structural standard parts	Yiheda

This line mainly realizes the entire production process of square shell battery packs, with a total length of 16 meters. The entire line is composed of the following equipment combinations:

① Cell loading ② Battery pack bracket assembly ③ Battery pack Al Bar connector soldering ④ BMS circuit board soldering ⑤ Battery pack finished product inspection, etc. Multiple workstations are combined to form a complete line of equipment that can be linked or used alone. The interface is simple and clear, easy to operate, and easy to maintain. Each equipment has an independent control system and display screen.