Automatic Tab Riveting Machine for Prismatic Cell and Supercapacitor Assembly

Automatic Tab Riveting Machine for Prismatic Cell and Supercapacitor Assembly

Application

The Tab Riveting & Forming Machine is designed for riveting tabs to lead terminals on prismatic cells and supercapacitors, ensuring secure and reliable electrical connections.

Key Features

• Precision Alignment System
Features high-precision guide pillars and self-lubricating bushings to ensure zero-tolerance parallelism (<0.01mm deviation) between upper and lower dies, maximizing punching accuracy and die lifespan.
• Automated Cell Positioning
Integrate an adjustable positioning tray with laser guided alignment markers, enabling repeatability ± 0.05 mm positioning accuracy for prismatic cells during high-speed operations.
• Intelligent Control Architecture
Adopts a Siemens S7-1200 PLC system with PROFIBUS communication, delivering millisecond response times and real-time error monitoring. The intuitive HMI interface simplifies parameter tuning via color-coded touchscreen menus.
• Operator-Focused Interface
Features a 7" resistive touchscreen LCD with multi-language support, providing visual feedback on critical parameters (pressure, stroke depth, cycle count) and quick-access function buttons for rapid adjustments.
• Industrial-Grade Construction
Constructed with a 304 stainless steel-welded frame, stress-relieved via vibration aging treatment and finished with a corrosion-resistant epoxy powder coat (ISO 12944 C5-M compliance).
• Enhanced Safety Features
Equipped with Type 4 safety light curtains (IEC 61496) and interlocked protective doors with magnetic switches, ensuring compliance with CE/OSHA safety standards and preventing operator access during motion cycles.

Technical Specifications