Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com

David Yuan


18659217588


Wechat:17720812054
Whatsapp:+86 17720812054
Email:David@batterymaking.com
Item NO.:
TMAX-6DCF-100APayment:
L/C,T/T,Western Union, PaypalLead Time:
5 daysCertificate:
CE, IOS, ROHS, SGS, UL Certificate
1. Equipment Description
This equipment is mainly applied to automatic top sealing (left and right), side heat sealing, edge trimming, flaring, and testing of pouch cell lithium-ion batteries, and is compatible with certain prismatic cells. It adopts a rotary dual-station operation mode.
The workflow is: loading → left top sealing → right top sealing → side sealing → edge trimming → testing → flaring → unloading.
2. Equipment Schematic Diagram
(For reference only; subject to actual product)
3. Equipment Process Flow
4. Applicable Battery Specifications
L=30—65mm
W1=55-90mm
W=50—90mm
O=5—22mm
Compatible Products:
By changing the fixture, the equipment can adapt to small prismatic cells.
5. Main Technical Parameters
|
Item |
Specification |
|
5.1 Equipment Efficiency |
10–14 ppm (depending on sealing parameters and operator skill) |
|
5.2 Applicable Specifications |
Cell diameter: ∮05–∮22 mm; Cell length: 30–65 mm (main body) |
|
5.3 Heating Rod Power |
500 W per rod |
|
5.4 Temperature Control Accuracy |
±3°C |
|
5.5 Sealing Head Material |
Brass |
|
5.6 Sealing Head Length |
100 mm |
|
5.7 Sealing Pressure |
0–0.6 MPa adjustable; pressure control accuracy: ±0.02 MPa |
|
5.8 Sealing Head Parallelism |
±0.015 mm |
|
5.9 Cylinder Diameter |
Upper sealing head: Ø40 mm; Lower sealing head: Ø50 mm |
|
5.10 Pass Rate |
≥98% |
6. Functional Description
- 6.1 Soft sealing process is applied to both top and bottom sealing.
- 6.2 Cell fixtures come with locating holes, which align with positioning pins on the rotary table to secure sealing precision.
- 6.3 Sealing time for top, bottom, and side sealing is adjustable via the touchscreen.
- 6.4 Pneumatic cylinders are used for all sealing operations; sealing pressure is modified through pressure regulating valves on the control panel.
- 6.5 Temperature is managed by temperature control modules or controllers.
- 6.6 The positioning fixture works on a one-out-one basis — one cell is placed each cycle.
- 6.7 SKD11 cutting blades are adopted at the edge trimming station, with a single sharpening life surpassing 300,000 cycles and over 10 resharpening opportunities.
- 6.8 Pneumatic cylinders with probes are utilized at the testing station for inspection.
- 6.9 The flaring station employs a vacuum suction cup in collaboration with flaring tools.
7. System Protection Functions
l 7.1 Equipped with an HMI system mounted on the frame for easy operation and debugging.
l 7.2 Equipped with protective covers for safety.
l 7.3 Includes a leakage protection switch and proper grounding to ensure operator safety.
8. Main Components
|
Component Type |
Brand |
|
Pneumatic Components |
Airtac / Xingchen |
|
Motor |
Domestic / Hechuan |
|
Linear Guide / Ball Screw |
HIWIN / Domestic |
|
PLC |
Omron / Xinje |
|
Touchscreen |
Xinje / Weinview |
9. Installation Requirements
l Power Supply: AC220V, 50Hz, Power: 2.5 kW
l Compressed Air: ≥0.6 MPa, Relative Humidity <30% RH
l Vacuum Source: ≤-95 KPa
l Equipment Weight: Approx. 800 kg
